Custom Carbon Fiber Honeycomb Panels

A carbon fiber honeycomb panel consists of two thin carbon fiber face sheets bonded to a lightweight cellular core. The skins carry tensile and compressive loads, while the honeycomb core separates and stabilizes them against shear and buckling.

Increasing the distance between the two carbon fiber skins can greatly improve bending stiffness without adding the weight of a solid carbon fiber laminate. This makes honeycomb sandwich panels suitable for large surfaces, equipment platforms, machine structures and weight-sensitive assemblies.

ANT Carbon Fiber manufactures custom carbon fiber sandwich panels using different skin constructions, core materials and bonding systems. Panels can be supplied as full sheets or delivered as CNC-machined, edge-finished parts ready for assembly.

Face Sheet MaterialCarbon fiber laminate
Fiber TypeT300, T700 or project-specific grade
Surface Weave3K twill, plain weave or UD structural layup
Surface FinishMatte, gloss or bonding-ready
Core MaterialAluminum honeycomb or aramid honeycomb
Total ThicknessCustomized
Carbon Skin ThicknessCustomized according to load requirements
Edge TreatmentOpen edge, sealed edge or reinforced edge
MachiningCNC cutting, drilling, pockets and cutouts
AssemblyBonding and component integration available
Description
Built Around Your Requirements

Engineered
Sandwich
Construction

Precision bonded for high stiffness, dimensional stability and reliable long-term performance.

Carbon fiber sandwich panel construction with aluminum and aramid honeycomb core options
Carbon Fiber Skin Structural Face Sheet
Aluminum Honeycomb Core Optional Core Material
Aramid Honeycomb Core Optional Core Material
Carbon Fiber Skin Structural Face Sheet
Two High-Performance Core Options

Aluminum
Honeycomb

A rigid metallic core engineered for high structural stiffness, compression performance and dimensional stability.

  • High structural rigidity
  • Good compression performance
  • Excellent dimensional stability

Aramid
Honeycomb

An ultra-lightweight non-metallic core offering resilience, energy absorption and vibration-damping characteristics.

  • Extremely low structural weight
  • Good impact resilience
  • Non-metallic core construction
Built Around Your Requirements

Customization & Specifications

Panel Thickness6–50 mm or customized
Panel SizeUp to 3000 × 1500 mm
Face Skins Carbon fiber laminate with custom skin thickness and fiber layup
Core Options Aluminum honeycomb or aramid honeycomb
Core Density Aluminum: 32–128 kg/m³
Aramid: 48–96 kg/m³
Surface Finish Matte, gloss or bonding-ready surface
Edge Finishing Open, trimmed, sealed or structurally reinforced
Additional Options CNC machining, cutouts, inserts, hard points and adhesive backing

Carbon Fiber Skin

Matte 3K 2x2 twill carbon fiber skin

Aluminum Honeycomb

Aluminum honeycomb core material

Aramid Honeycomb

Aramid paper honeycomb core material
Designed for Demanding Applications

Aircraft Floors,
Bulkheads &
Equipment Panels

Lightweight rigid panels for aircraft floors, structural partitions, access panels and equipment mounting assemblies.

Marine &
Yacht Interiors

Lightweight panels for cabin partitions, tables, cabinet doors, hatches and interior equipment structures.

Lightweight
Furniture

Rigid lightweight surfaces for premium tables, desks, shelves, cabinet doors and custom interior furniture.

Optical Benches &
Instrument Platforms

Dimensionally stable platforms for optical systems, sensors, laser equipment and precision measurement instruments.

More Than a Flat Panel

CNC Machining

Precision cutting, drilling, profiling and custom cutouts based on your drawings.

Inserts & Fasteners

Integrated threaded inserts and reinforced hard points for reliable mechanical connections.

Edge Finishing

Open, trimmed, sealed or reinforced edges for improved durability and a clean finished appearance.

Carbon fiber aluminum honeycomb sandwich panel with clean trimmed edges
A Proven Custom Manufacturing Process
1

Consult

Share your application, dimensions, loading conditions and performance requirements.

2

Engineer

We recommend the face skins, core material, thickness, layup and finishing options.

3

Manufacture

Carbon skins and honeycomb core are bonded and consolidated under controlled conditions.

4

Machine

CNC cutting, drilling, inserts, hard points and edge finishing are completed as required.

5

Inspect

Panel dimensions, surface condition, bonding and machining details are inspected.

6

Deliver

Finished panels are carefully protected, packed and prepared for international delivery.

REQUEST A CUSTOM QUOTE

Built around your requirements. Delivered to perform.


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